Topband motor | Fully Automated Production Line in Trial Operation, Smart Manufacturing Level Upgraded

        With the in-depth development of the new round of scientific and technological revolution and industrial change, the global industrial competition has intensified, which has profoundly affected the development trend and development pattern of the industry. Under the wave of Industry 4.0, facing the opportunities and challenges of the new period, enterprises need to be led by the innovation drive, seize the new scientific and technological revolution and industrial change, and accelerate the green and low-carbon transformation. Under this industry development trend, the significance of automation and informationization production line becomes more and more prominent, and the improvement of production efficiency and product quality brought by it is the key to help enterprises transform their production.

        Based on automation, information production line of a variety of advantages, after nearly a year of program optimization and equipment validation, toppo motor successfully built in Shenzhen factory of an automated, information-based line, which is toppo motor from the local automation to the product and process-oriented automation of the entire line of a leap, but also toppo motor intelligent manufacturing level of a substantial increase.

The construction of this automated line, revolutionized the traditional labor-intensive production line production mode, in line with the intelligent development of the Topband motor line. In addition, Topband automation, information technology level of enhancement to ensure the consistency and stability of product quality, can provide customers with more agile delivery, more intelligent and innovative process security.

        1. Capacity enhancement to ensure agile delivery

Production line UPPH (Unit Production Per Person Hour) is expected to increase by 30%+. The production capacity and automation of the production line will be significantly improved, and smoothed production will also drive a steady improvement in production efficiency and quality, guaranteeing agile delivery. Designed daily capacity is 4,000 units/day/shift.

        2. Manpower optimization with a focus on value-added services

The production line is expected to optimize personnel by 10 people +/shift, for a total of more than 30 people on day and night shifts. The automated production line reduces the labor intensity of employees, reduces labor waste, and personnel can perform more value-added tasks in other sections.

3. Process traceability, quality is greatly improved

Through the use of MES system and automation, each internal production and processing link adopts full servo control, high-precision CCD visual inspection, the use of robots, electronic informationization kanban, etc., to realize the whole process of product manufacturing monitoring and traceability, eliminating the error of manual work, improving the straight-through rate of the product, and making the quality more controllable and stable.

        4. Low carbon and environmental protection, adhere to the green concept

The introduction of automated production lines, will make the output per unit area significantly increased, while reducing the loss of various hazardous waste products, highlighting the company's low-carbon and environmentally friendly work philosophy.

        In the future, Topband motor will lead the industry development, seize the “intelligent manufacturing” opportunity, and actively transform to the “smart factory”, and combined with the advantages of the global factory layout, to achieve the optimization of the process of design, manufacturing, assembly, warehousing, logistics, etc., in the product life cycle, to build a smarter, more efficient, more environmentally friendly, and to build a more intelligent, more efficient, more environmentally friendly. In addition, the company will build a smarter, more efficient and more environmentally friendly industrial ecosystem and management mode, and continue to build the capability of “Smart Factory Platform Cluster”.