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Advantages, Characteristics, and Application Fields of Hollow Cup Motors.

2025-11-18

Advantages, Characteristics, and Application Fields of Hollow Cup Motors.
空心杯马达的优势、特点及应用领域。


Hollow cup motors belong to DC, permanent magnet, servo micro special motors. Hollow cup electric motors have outstanding energy-saving characteristics, sensitive and convenient control characteristics, and stable operating characteristics. As an efficient energy conversion device, they represent the development direction of electric motors. The hollow cup motor breaks through the traditional rotor structure of motors in terms of structure and adopts a coreless rotor. Hollow cup motors have outstanding energy-saving, control, and drag characteristics, principles, and structures.
空心杯电机属于直流、永磁、伺服微型专用电机。空心杯电机具有优异的节能特性、灵敏便捷的控制特性和稳定的运行特性。作为一种高效的能量转换装置,它代表了电机的发展方向。空心杯电机在结构上突破了传统电机转子结构,采用了无铁芯转子。空心杯电机在节能、控制和阻力特性、原理和结构方面都具有突出的优势。


The hollow cup motor breaks through the traditional rotor structure of electric motors in terms of structure, using a coreless rotor, also known as a hollow cup rotor. This novel rotor structure completely eliminates the electrical energy loss caused by eddy currents formed by the iron core, while significantly reducing its weight and rotational inertia, thereby reducing the mechanical energy loss of the rotor itself. Due to the structural changes of the rotor, the operating characteristics of the electric motor have been greatly improved. It not only has outstanding energy-saving features, but more importantly, it has control and drag characteristics that iron core motors cannot achieve. Dongguan Langyi Electromechanical Technology Co., Ltd
空心杯电机在结构上突破了传统电机转子结构的局限,采用无铁芯转子,又称空心杯转子。这种新型转子结构彻底消除了铁芯涡流造成的电能损耗,同时显著降低了转子的重量和转动惯量,从而减少了转子自身的机械能损耗。由于转子结构的改变,电机的运行特性得到了极大的提升。它不仅具有优异的节能性能,更重要的是,它还具备铁芯电机无法实现的控制和阻力特性。东莞市朗益机电科技有限公司


Hollow cup motors are divided into two types: brushed and brushless. The rotor of brushed hollow cup motors has no iron core, while the stator of brushless hollow cup motors has no iron core.
空心杯电机分为有刷和无刷两种类型。有刷空心杯电机的转子没有铁芯,而无刷空心杯电机的定子没有铁芯。


The main characteristics of hollow cup electric motors are:
空心杯式电动机的主要特点是:


1. Energy saving features: The energy conversion efficiency is very high, with a maximum efficiency generally above 70%, and some products can reach over 90% (iron core motors are generally between 20-50%).
1. 节能特性:能量转换效率非常高,最高效率一般在 70% 以上,有些产品可以达到 90% 以上(铁芯电机一般在 20-50% 之间)。


2. Control characteristics: Fast starting and braking, extremely fast response, mechanical time constant less than 28 milliseconds, some products can reach within 10 milliseconds (iron core motors generally have a time of over 100 milliseconds); In the recommended operating area, the speed can be easily and sensitively adjusted during high-speed operation. Dongguan Langyi Electromechanical Technology Co., Ltd
2. 控制特性:启动和制动迅速,响应速度极快,机械时间常数小于28毫秒,部分产品可达10毫秒以内(铁芯电机的时间通常超过100毫秒);在推荐的工作范围内,高速运行时可轻松灵敏地调节转速。东莞市朗益机电科技有限公司


3. Dragging characteristics: The stability of operation is very reliable, and the fluctuation of speed is very small. As a micro motor, its speed fluctuation can be easily controlled within 2%.
3. 拖曳特性:运行稳定性极佳,速度波动极小。作为微型电机,其速度波动可轻松控制在2%以内。


In addition, the energy density of the hollow cup motor is significantly increased, and compared with iron core motors of the same power, its weight and volume are reduced by 1/3-1/2.
此外,空心杯电机的能量密度显著提高,与相同功率的铁芯电机相比,其重量和体积减少了 1/3-1/2。


Application:  应用:
The hollow cup motor overcomes the insurmountable technical barriers of iron core motors, and its outstanding features focus on the main performance aspects of the motor, making it have a wide range of application fields. Especially with the rapid development of industrial technology, higher expectations and requirements are constantly being placed on the servo characteristics of electric motors, making hollow cup motors irreplaceable in many applications.
空心杯电机克服了铁芯电机难以逾越的技术障碍,其突出特点集中于电机的主要性能方面,使其应用领域十分广泛。尤其随着工业技术的飞速发展,人们对电机伺服特性的期望和要求也越来越高,这使得空心杯电机在许多应用中不可或缺。


The application of hollow cup electric motors has experienced rapid development in the high-tech field after entering the industrial and civilian fields for more than a decade, especially in industrialized countries, involving most industries and many products.
空心杯电动机的应用进入工业和民用领域十多年后,在高科技领域得到了迅速发展,尤其是在工业化国家,涉及大多数行业和许多产品。


1. A responsive follow-up system is required. Hollow cup motors can meet the technical requirements of unmanned aerial vehicles, such as rapid adjustment of flight direction, follow-up control of high magnification optical drives, fast automatic focusing, high-sensitivity recording and detection equipment, industrial robots, bionic prosthetics, etc.
1. 需要一个响应迅速的跟踪系统。空心杯电机可以满足无人机的技术要求,例如快速调整飞行方向、高倍率光学驱动的跟踪控制、快速自动对焦、高灵敏度记录和检测设备、工业机器人、仿生假肢等。


2. Products that require smooth and long-lasting dragging of driving components. Various portable instruments, personal equipment, field equipment, electric vehicles, etc., with the same power supply, the power supply time can be extended by more than twice.
2. 需要驱动部件平稳持久拖曳的产品。各种便携式仪器、个人设备、野外设备、电动汽车等,在相同的电源供应下,供电时间可延长两倍以上。


3. Various aircraft can minimize their weight by utilizing the advantages of hollow cup electric motors, such as light weight, small size, and low energy consumption.
3. 各种飞机可以利用空心杯电动机的重量轻、体积小、能耗低等优点来减轻重量。


4. Various civilian electrical appliances and industrial products. Using a hollow cup motor as the actuator can improve the product's grade and superior performance.
4. 各种民用电器和工业产品。采用空心杯电机作为执行器,可以提高产品档次和性能。


5. Taking advantage of its high energy conversion efficiency, it can also be used as a generator; Utilizing its linear operating characteristics, it can also be used as a speed measuring generator; Equipped with a reducer, it can also be used as a torque motor.
5. 利用其高能量转换效率,它还可以用作发电机;利用其线性运行特性,它还可以用作测速发电机;配备减速器后,它还可以用作力矩电机。

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